ScaleAwayTM - The NEW Biodegradable Eco Friendly Industrial Descalers
ScaleAwayTM Descalers
The Most Effective Way To Improve The Heat Transfer Efficiency Of Your Heat Exchangers
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Limescale Management

   Plastic Moulding Industry
   Rubber Industry
   Heat Exchangers & Oil Coolers
   Cooling Tower Services
   Water Boilers & Furnaces
   Water Chillers & Air Conditioners
   Compressors & Vacuum Pumps
   Marine Descaler for Boat Motors
   Electrical Water Geysers
   Tankless Water Heaters

Preventative Maintenance Service
   Servicing of Heat Transfer Equipment
   Monthly Water Treatment Service
   Complete Plant Rehabilitation

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Types of Water Scale
   Calcium Carbonate Scale
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Tech Zone
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   Fouling of Equipment
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Water Cooled Heat Exchangers & Oil Coolers.

ScaleAway provides the following products and services to fulfill all your oil cooler and heat exchanger requirements.

We specialize in:
Descaling Service
Repair & Maintenance
          Technical Information
Scale Removal
Scale Build-up

Shell and Tube Oil Coolers
These oil coolers are manufactured locally using 100% South African materials. All sizes are ex-stock and can be delivered to all major cities within 24 hours from order.

Available in sizes from 25 liters to 200 liters
        Oil Coolers are not limited to hydraulic oil.
        Oil coolers are suited for a wide variety of applications.
        Oil Coolers are easy to install.

Brazed Plate Heat Exchangers
Brazed plate heat exchangers in copper or nickel, are designed to handle pressure from full vacuum to 30 bar and tempratures from
-1600C to +4000C.

Bolted Plate Heat Exchangers
In terms of capacity, gasketed plate heat exchangers take over where the brazed plate heat exchangers stop. Easy to clean and require little maintenance when utilizing the preventative Descaling Service offered by Industrial Piping SolutionsTM.
We can also offer corrosion resistant titanium plates for use with aggressive media.

Contact us TODAY for all your Oil Cooler/Heat Exchanger servicing, repairs and purchases!

Ensuring the correct temperature in your hydraulic system is extremely important for the life of your equipment.

Contact us TODAY for all your Oil Cooler/Heat Exchanger servicing, repairs and purchases!

Heat Exchanger Fouling and Cleaning

Fouling of heat exchangers in processing industries is a chronic operating problem. Costs due to over-design, additional fuel consumption and maintenance, loss of production, etc. have been estimated as 0.25% of the GNP of industrialised countries. In addition to the appropriate selection of operating conditions and exchanger geometry, there are numerous chemical descaling agents to mitigate fouling and to remove deposits from the heat transfer surfaces. However, all methods to reduce fouling require some understanding of the mechanisms of the deposition process and of the structure and adhesion of deposits on the heat transfer surfaces.

The deposition of any undesired material on heat transfer surfaces is called fouling. Fouling WILL significantly impact the thermal and mechanical performance of heat exchangers. Fouling is a dynamic phenomenon which changes with time.

Fouling increases the overall thermal resistance and lowers the overall heat transfer coefficient of heat exchangers. Fouling also impedes fluid flow, accelerates corrosion and increases pressure drop across heat exchangers.

Different types of fouling mechanisms have been identified. They can occur individually but often occur simultaneously. Descriptions of the most common fouling mechanisms are provided below:

Scaling/Crystallization Fouling:
Scaling is the most common type of fouling and is commonly associated with inverse solubility salts such as calcium carbonate (CaCO3) found in water. Reverse solubility salts become less solute as the temperature increases and thus deposit on the heat exchanger surface. Scale is difficult to remove mechanically and chemical cleaning is usually required.

Particulate/Sedimentation Fouling:
Sedimentation occurs when particles (e.g. dirt, sand or rust) in the solution settle and deposit on the heat transfer surface. Like scale, these deposits may be difficult to remove mechanically depending on their nature.

Corrosion Fouling:
Results from a chemical reaction which involves the heat exchanger surface material. Many metals such as copper and aluminium form adherent oxide coatings which serve to passivate the surface and prevent further corrosion. Metal oxides which are corrosion products exhibit quite a low thermal conductivity and even relatively thin coatings of oxides may significantly affect heat exchanger performance.

Chemical Fouling:
Fouling from chemical reactions in the fluid stream which result in the deposition of material on the heat exchanger surface. This type of fouling is common for chemically sensitive materials when the fluid is heated to temperatures near its decomposition (degradation) temperature. Coking of hydrocarbon material on the heat transfer surface is also a common chemical fouling problem.

Biological Fouling:
Occurs when biological organisms grow on heat transfer surfaces. It is a common fouling mechanism where untreated water is used as the coolant. Problems range from algae to other microbes such as barnacles and zebra mussels. During seasons when these microbes are said to bloom, colonies several millimeters deep may grow across the surface within hours, impeding circulation near the surface wall and impacting heat transfer.

The water side of ALL heat exchangers need to be chemically cleaned from time to time with a descaling agent under pressure for a specified period of time to ensure efficient heat transfer of the heat exchanger. Neglecting heat exchanger cleaning will eventually result in total fouling of heat transfer surfaces rendering the heat exchanger ineffective and may need to be removed for manual cleaning or replacement.

Maintaining your heat transfer equipment is not just a good idea, it is a requirement for any winning business strategy concerned with sustained manufacturing productivity.

Contact us TODAY to purchase industrial grade descaling chemicals or to discuss a water management solution for your specific application!

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